Contract Manufacturing & Cleanroom Services For Cutting-Edge Industries

Challenge:

• Substrate specification changed, needed backside vacuum grip for substrate in through-hole via process

Solution:

• We redesigned the end-effectors to have a unique parameter vacuum grip design while still supporting the whole substrate with a variable pitch wrist design

Challenge:

• Customer changed operations model to FIT-Only, Final Integration and Test for two mainstream products
• Needed operations partner
• Required cleanroom assembly

Solution:

• Developed full manufacturing cleanroom cells to support:
• Sub-assembly build and test
• System level assembly
• Low Mix / Medium Volume Production

Challenge:

• Customer designed and deployed their own end-effectors with minimal testing.
• These end-effectors proved to have a high-level of striction resulting in poor wafer release

Solution:

• Maintaining the same wrist geometry, we redesigned the vacuum holding structure, altered the coating and pad material to decrease friction.

• Engineering – offer design for manufacturing and service improvement (DFx), if desired
• Sourcing – identify and qualify key subcontractors
• Manufacturing – build prototype (qty 1-2), pilot (qty 3-5), through production (up to 50/month)
• Testing – perform functional and system level testing
• Quality – provide documentation throughout our source, build, test process
• Ship – Provide direct ship to end customers